Versatile semi-automatic filling machine for vacuum bags that are separate (Single) or attached together in a ribbon (Web)

An ideal filling machine for your medium-sized and large productions, the PREMIA WS filling machine allows managing a variety of recipes and maintaining high rates up to 540 three-liter vacuum bags per hour in the Web mode.

The semi-automatic PREMIA WS filling machine is designed to meet filling needs for vacuum bags from 2 L to 20 L (in “Web” and “Single” mode), Pouches from 1.5 L to 5 L (in “Single” mode) and Cheertainer® recipients (in “Web” and “Single” mode). It can be used for all types of liquids and semi-liquids for both food and non-food products.

Specificities

  • Automatic operation without manual feeding of the bag in Web mode.
  • Start of cycle (DAS safe and automatic start-up), removal of tap, creating a vacuum in the pouch, metering and filling, nitrogen injection and/or sweeping, reinsertion of tap, ejection of full pouch.
  • Cutting assistance in Web mode and automatic presentation of the next pouch.
  • Box holding helper placed on the free rollers : facilitate the introduction of the bag by keeping the box in good position on the conveyor. The operator have free hand after the box is formed.
  • Greater efficiency and comfort, from the start of the filling cycle to crating.

Integrated box support conveyor

  • Integral with the filler
  • In stainless steel
  • Can be positioned either at left or right of the boxing station, depending on line direction
  • Have a depth adjustable stop and can accept box from 3 to 20 L.

Web / Single modes

  • « Web » mode : automatic machine feed with bags attached to each other in strips. This bag technology is recommended for medium and large production runs carried out with semi-automatic and automatic filling machines. It allows better ergonomics and productivity gains by (partial or total) automation of handling operations (loading, cutting etc.).
  • « Single » mode : manual machine feed with individual bags. Single mode is suitable for small and medium production runs carried out with semi-manual or semi-automatic filling machines.

BIB
3 L 490/540 filling rate /hour
5 L 410/470 filling rate /hour
10 L 300/360 filling rate /hour
20 L 190/245 filling rate /hour
Pouch
1.5 L 470/500 filling rate /hour
3 L 410/460 filling rate /hour

 

(with AL 40-50 pumps)

  • Liquid output: 82 HL/h at 0m (standard version), 125 HL/h at 0m (option)
  • Min/max air pressure: 5 bars / 8 bars
  • Dry air supply: 7 to 10 bars
  • Nitrogen supply: 1 to 4 bars
  • Nitrogen pressure adjustment: 0.2 to 0.4 bar
  • Air flow: 7 m3/h
  • Power supply: 400V 3P+T, 50 Hz (standard version)
  • Pulse counter: 75.3 points per liter (standard version)
  • Connection: diameter 40 Macon
  • Noise level < 86 db
  • Footprint:
    • Depth: 1110 mm
    • Height: 1770 mm max
    • Width: 745 mm
    • Weight: 155 Kg
  • Chassis : mounted on four casters, with height-adjustable shelf for holding cardboard
  • Work surface : plane on revolving rollers with recovery and evacuation bin
  • Filling/cleaning temperature : liquid circuit in 316 stainless steel for continuous use up to 45°C
  • Pump : ref. AL 40, 82 HL/h outflow, 50 Hz triphasic, body and turbine in stainless steel, fully drained twice and with direction changer
  • Pliers type : for Vitop®-type taps with a high neck
  • Filling head : with conical tip and no seal
  • Nitrogen supply :
    • Automatic injection and/or sweeping
    • Built-in 0-4 bar pressure regulator
    • Separate vacuum and nitrogen circuits
  • Venturi vacuum pump with electronic vacuum regulator
  • CIP circuit : with automated cleaning of the vacuum circuit
  • Connection : Macon diameter 40
  • Display : multifunction color touch screen
  • Automated cycle start-up with built-in anti-start safety control
  • Automated tap removal and repositioning
  • Automatic ejection of full pouch at end of filling cycle
  • Cutting assistance tool positioned at right; patented system